Saturday, February 4, 2012

Making Brass for the 56-50 Armi Sport Reproduction Spencer From 32 Gauge Shotgun Shell Brass Part III

DISCLAIMER: I offer this for your information ONLY. Follow all the established rules for safely shooting any weapon. If you decide to follow these directions you are taking full responsibility for any accidents or injury that may result from improper use or action. Shooting live ammunition is dangerous. Any time you change the dimensions of a brass cartridge, which is whats required when you transform one type of cartridge to another, you must take care when shooting it. Make sure to inspect all brass for imperfections before you reload it. Again, guns are deadly so take all precautions when shooting.

This post is the last in my series on how to form 32 gauge brass for the 56-50 Armi-Sport Spencer.  I'll have links to the other two posts at the end of this one so you can review them.

As I've mentioned in other posts, the Armi-Sport 56-50 Spencer has different case dimensions than the original (see below) which require some additional case prep. If you want to see some directions about using .32 gauge brass for the original there's a post on the CASCity Spencer Forum you can look at.


Armi-Sport 56-50 Dimensions (NOT the original 56-50 Spencer):
  • Base diameter 0.56 in
  • Rim diameter 0.63 in
  • Case length 1.15 in
  • Overall length 1.5 – 1.70 in (1.57 in works best for me.)
  1. Cut the 32 gauge brass to length.
    • I use the same case length as the Starline brass, which by my measure is 1.1 in.
    • There are a number of ways to cut this brass. Some use the small cut off saw from Harbor Freight. I use a small table saw with a diamond blade to do the same thing. I've used a pipe cutter in the past. Find the tool that works the best for your budget and preference.
  1. Anneal the brass.
  • There a couple of good youtube videos on doing this. Go to http://www.youtube.com/index?feature=youtu.be and search for the term annealing brass cartridges to see how.  Annealing the brass will make it much easier to resize.
  1. Re-size the case
  • A heavy duty press like the Rock Chucker from Lyman or like press for resizing these cartridges. There are two sub-steps for this. Step one is to run the case up into the 56-50 resizing die with the de-capping pin removed. Make sure you're using a dye set for the Armi-Sport 56-50. This step will re-size most of the case.
  • To re-size the case up to the rim.
    • Remove the shell holder from the press and replace it with something that will present a flat surface for the rim to sit on. I use the tip of a flat file (the part with out scoring cut into it). I have a piece that broke off while I was working on a project and it works well for presenting a flat face for the rim to sit on. Fit the cartridge into the resizing die and run the cartridge in to the die up to its rim.
    • Obviously since you've just run the case all the way up to the rim you will need to pop it out of the resizing die with something. To do this you will need to construct a special tool. I use the stem from Kobalt Item# 239374, Model 60223 6-in1 Multi-Bit Screwdriver. It has a small hexagonal hole on one end and a larger one on the other end that fits over the 32 gauge primer pocket and will allow you to pop the cartridge out of the sizing die with a blow from a hammer without deforming this pocket and the case.
  1. Reduce the last .3 “ of the case body near the rim
  • Even after running the case up to the rim in sub-step 2, the last .2 “ of the case body will be about .02 to .03 too thick. You need to reduce this somehow. I do this by using a lathe rigged from a Dremel tool.  See post the previous post in this series on how to rig a lathe for this. I place the cartridge in this rig and then at low RPM I use a bit of 320 grit paper, or a small jeweler’s file to uniformly reduce the base. You don't have to remove much, just about .02 of an inch. When you think you have it, test the fit in your rifle/carbine.
  • WARNING – anytime you change the characteristics of a cartridge by removing material as I advocate here, you must visually inspect each cartridge before reloading.
The 32 gauge cartridge takes the large pistol primer. I get very good accuracy with these cartridges and they feed very well in my rifle. As a SASS shooter that uses the Spencer Rifle in his matches I know how important this is!

Previous Posts in this Series:


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